Execution standards

SR 6898-2 Spiral welded steel tubes for pipe lines
Dimensions and linear weights See table 1.1
Steel OL 37.2, OL 42.2, OL 44.2, OL 52.2

DIN 1626 Non-alloy steel tubes with special quality requirements
Dimensions and linear weights According to DIN 2458
Steel St 37.0, St 44.0, St 52.0

UNI 6363 Welded steel tubes for water mains
Dimensions and linear weights According to UNI 6363
Steel FE 360, FE 410, FE 510

Note: On agreement between parties, other pipes can be manufactured in the dimensional range:
- diameter (219,1 - 1626) mm;
- wall thickness (4,8 - 12,5) mm;
as well as of other equivalent steel grades, too.

QUALITY TECHNICAL CONDITIONS ACCORDING TO SR 6898-2

1. Pipe category
S with welding quality factor s=1,0
O with welding quality factor s=0,9

2. Dimensions and linear weights according to SR 11082 (Tabel 1.1)

Outside diameter
mm (in)
Wall thickness , mm (in)
4,80 5,20 5,60 6,40 7,10 7,90 8,70 9,50 10,30 11,10 11,90
0,188 0,203 0,219 0,250 0,281 0,312 0,344 0,375 0,406 0,438 0,469
Linear weight (Kg/ml)
219,1 (8 5/8) 25,37 27,43 29,48 33,57 37,12 41,14 - - - - -
273,1 (10 9/4) 31,76 34,35 36,94 42,09 46,57 51,67 - - - - -
323,9 (12 3/4) - 40,87 43,96 50,11 55,47 61,56 67,62 - - - -
355,6 (14) - 44,93 48,33 55,11 61,02 67,74 74,42 - - - -
406,4 (16) - 51,45 55,35 63,13 69,91 77,63 85,32 92,98 100,61 108,20 115,77
457,0 (18) - - 62,34 71,12 78,77 87,49 96,18 104,84 113,46 122,05 130,62
508,0 (20) - - 69,38 79,16 87,70 97,43 107,12 116,78 126,41 136,01 145,58
610,0 (24) - - - 95,26 105,56 117,30 129,00 140,68 152,32 163,93 175,51
711,0 (28) - - - 111,20 123,24 136,97 150,67 164,34 177,98 191,58 205,15
813,0 (32) - - - - 141,10 156,84 172,56 188,24 203,88 219,50 235,09
914,0 (36) - - - - 158,79 176,52 194,22 211,90 229,54 247,15 264,72
1016,0 (40) - - - - - 196,39 216,11 235,79 255,45 275,07 294,66
1118,0 (44) - - - - - - - 259,69 281,35 302,99 324,59
1219,0 (48) - - - - - - - 283,35 307,01 330,63 354,23
1422,0 (56) - - - - - - - 330,91 358,57 386,20 413,80
1626,0 (64) - - - - - - - - 410,38 442,04 473,66

3. Tolerances

3.1 Outside diameter
diameter <= 508 mm
+/- 0,75%
diameter > 508 mm
+/- 1%
3.2 Wall thickness
+ 12,00% - 8,00%

4. Lenghts

- random lenghts
6 - 12,5 m
- fixed lenghts within manufacture lenghts range

5. Chemical requirements for liquid steel - %

Steel grade
C max.
Mn max.
P max.
S max.
Si max.
OL 37.2
0,18
0,80
0,050
0,050
0,40
OL 42.2
0,25
0,80
0,050
0,050
0,40
OL 44.2
0,20
1,10
0,050
0,050
0,50
OL 52.2
0,20
1,60
0,050
0,050
0,50

6. Mechanical requirements

6.1 Mechanical requirements of the base metal
Steel grade
Tensile strenght Rm, min., N/mm2
Yield limit Rp 0,2, N/mm2 min.
Elongation %
min.
Impact testing at 20 Celsius degrees
KCU 300/2, J/mm2, min.
OL 37.2
360
240
25
69
OL 42.2
410
260
22
69
OL 44.2
430
280
22
59
OL 52.2
510
350
21
59


6.2 Hot yield limit for the base material
Steel grade
Temperature (Celsius degrees)
100
150
200
250
300
350
400
Yield limit, min, Rp 0,2, N/mm2
OL 37.2
205
185
165
145
115
95
80
OL 42.2
235
215
190
175
145
125
110
OL 44.2
245
225
205
185
155
135
120
OL 52.2
295
275
255
235
215
195
165

7. Hydrostatic test pressure (bar)
- according to SR 1111
- each pipe must resist for 10 s.

8. Other quality checks

- non-destructive TVX checks along the lenght of welded seam up to 102 mm from the ends. The end zone and the repaired ones are XR and / or US checked;
- tensile testing of base material;
- bend testing of base material;
- impact bend testing of base material at 20 Celsius deg.;
- tensile testing of seam;
- bend testing of seam;
- impact bend testing of seam at 20 Celsius deg.;
- checking of chemical analysis on pipe (at customer's choice).

Protection, marking, documents, delivery

- the pipes are delivered unprotected;
- the pipes are delivered with bevelled ends to an angle of 30 degrees +/- 5 degrees, keeping a front ring of 1.60 +/- 0,80 mm;
- each pipe will be marked - stencilled and painted at about 300 mm from one of the ends;
- each lot of pipes will be accompanied by the mill test certificate according to EN 10204/DIN 50049;
- the delivery will be made by railway, truck or ship.

Top