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Execution
standards
| SR
6898-2 |
Spiral welded steel tubes
for pipe lines |
| Dimensions
and linear weights |
See table
1.1 |
| Steel |
OL 37.2, OL 42.2, OL 44.2,
OL 52.2 |
| DIN
1626 |
Non-alloy steel tubes with
special quality requirements |
| Dimensions
and linear weights |
According to DIN 2458 |
| Steel |
St 37.0, St 44.0, St 52.0 |
| UNI
6363 |
Welded steel tubes for
water mains |
| Dimensions
and linear weights |
According to UNI 6363 |
| Steel |
FE 360, FE 410, FE 510 |
Note: On agreement between parties,
other pipes can be manufactured in the dimensional range:
- diameter (219,1 - 1626) mm;
- wall thickness (4,8 - 12,5) mm;
as well as of other equivalent steel grades, too.
QUALITY
TECHNICAL CONDITIONS ACCORDING TO SR 6898-2
| 1. Pipe
category |
| S with welding
quality factor s=1,0 |
| O with welding
quality factor s=0,9 |
2.
Dimensions and linear weights according to SR 11082 (Tabel 1.1)
Outside
diameter
mm (in) |
Wall
thickness ,
mm (in) |
| 4,80 |
5,20 |
5,60 |
6,40 |
7,10 |
7,90 |
8,70 |
9,50 |
10,30 |
11,10 |
11,90 |
| 0,188 |
0,203 |
0,219 |
0,250 |
0,281 |
0,312 |
0,344 |
0,375 |
0,406 |
0,438 |
0,469 |
| Linear
weight (Kg/ml) |
| 219,1
(8 5/8) |
25,37 |
27,43 |
29,48 |
33,57 |
37,12 |
41,14 |
- |
- |
- |
- |
- |
| 273,1
(10 9/4) |
31,76 |
34,35 |
36,94 |
42,09 |
46,57 |
51,67 |
- |
- |
- |
- |
- |
| 323,9
(12 3/4) |
- |
40,87 |
43,96 |
50,11 |
55,47 |
61,56 |
67,62 |
- |
- |
- |
- |
| 355,6
(14) |
- |
44,93 |
48,33 |
55,11 |
61,02 |
67,74 |
74,42 |
- |
- |
- |
- |
| 406,4
(16) |
- |
51,45 |
55,35 |
63,13 |
69,91 |
77,63 |
85,32 |
92,98 |
100,61 |
108,20 |
115,77 |
| 457,0
(18) |
- |
- |
62,34 |
71,12 |
78,77 |
87,49 |
96,18 |
104,84 |
113,46 |
122,05 |
130,62 |
| 508,0
(20) |
- |
- |
69,38 |
79,16 |
87,70 |
97,43 |
107,12 |
116,78 |
126,41 |
136,01 |
145,58 |
| 610,0
(24) |
- |
- |
- |
95,26 |
105,56 |
117,30 |
129,00 |
140,68 |
152,32 |
163,93 |
175,51 |
| 711,0
(28) |
- |
- |
- |
111,20 |
123,24 |
136,97 |
150,67 |
164,34 |
177,98 |
191,58 |
205,15 |
| 813,0
(32) |
- |
- |
- |
- |
141,10 |
156,84 |
172,56 |
188,24 |
203,88 |
219,50 |
235,09 |
| 914,0
(36) |
- |
- |
- |
- |
158,79 |
176,52 |
194,22 |
211,90 |
229,54 |
247,15 |
264,72 |
| 1016,0
(40) |
- |
- |
- |
- |
- |
196,39 |
216,11 |
235,79 |
255,45 |
275,07 |
294,66 |
| 1118,0
(44) |
- |
- |
- |
- |
- |
- |
- |
259,69 |
281,35 |
302,99 |
324,59 |
| 1219,0
(48) |
- |
- |
- |
- |
- |
- |
- |
283,35 |
307,01 |
330,63 |
354,23 |
| 1422,0
(56) |
- |
- |
- |
- |
- |
- |
- |
330,91 |
358,57 |
386,20 |
413,80 |
| 1626,0
(64) |
- |
- |
- |
- |
- |
- |
- |
- |
410,38 |
442,04 |
473,66 |
3.
Tolerances
| 3.1
Outside diameter |
|
diameter
<= 508 mm
|
+/-
0,75%
|
|
diameter
> 508 mm
|
+/-
1%
|
| 3.2 Wall
thickness |
+ 12,00% - 8,00%
|
4. Lenghts
| - random
lenghts |
6
- 12,5 m
|
| -
fixed lenghts within manufacture lenghts range |
5.
Chemical requirements for liquid steel - %
|
Steel
grade
|
C
max.
|
Mn
max.
|
P
max.
|
S
max.
|
Si
max.
|
|
OL
37.2
|
0,18
|
0,80
|
0,050
|
0,050
|
0,40
|
|
OL
42.2
|
0,25
|
0,80
|
0,050
|
0,050
|
0,40
|
|
OL
44.2
|
0,20
|
1,10
|
0,050
|
0,050
|
0,50
|
|
OL
52.2
|
0,20
|
1,60
|
0,050
|
0,050
|
0,50
|
6.
Mechanical requirements
| 6.1
Mechanical
requirements of the base
metal |
|
Steel
grade
|
Tensile
strenght Rm, min., N/mm2
|
Yield
limit Rp 0,2, N/mm2 min.
|
Elongation
%
min.
|
Impact
testing at
20 Celsius degrees
KCU 300/2, J/mm2, min.
|
|
OL
37.2
|
360
|
240
|
25
|
69
|
|
OL
42.2
|
410
|
260
|
22
|
69
|
|
OL
44.2
|
430
|
280
|
22
|
59
|
|
OL
52.2
|
510
|
350
|
21
|
59
|
| 6.2
Hot yield limit for the base material |
|
Steel
grade
|
Temperature
(Celsius degrees)
|
|
100
|
150
|
200
|
250
|
300
|
350
|
400
|
|
Yield
limit, min, Rp 0,2, N/mm2
|
|
OL
37.2
|
205
|
185
|
165
|
145
|
115
|
95
|
80
|
|
OL
42.2
|
235
|
215
|
190
|
175
|
145
|
125
|
110
|
|
OL
44.2
|
245
|
225
|
205
|
185
|
155
|
135
|
120
|
|
OL
52.2
|
295
|
275
|
255
|
235
|
215
|
195
|
165
|
7. Hydrostatic
test pressure
(bar)
- according to SR 1111
- each pipe must resist for 10 s.
8.
Other quality checks
-
non-destructive TVX checks along the lenght of welded seam up
to 102 mm from the ends. The end zone and the repaired ones
are XR and / or US checked;
- tensile testing of base material;
- bend testing of base material;
- impact bend testing of base material at 20 Celsius deg.;
- tensile testing of seam;
- bend testing of seam;
- impact bend testing of seam at 20 Celsius deg.;
- checking of chemical analysis on pipe (at customer's choice).
Protection,
marking, documents, delivery
- the pipes
are delivered unprotected;
- the pipes are delivered with bevelled ends to an angle of
30 degrees +/- 5 degrees, keeping a front ring of 1.60 +/- 0,80
mm;
- each pipe will be marked - stencilled and painted at about
300 mm from one of the ends;
- each lot of pipes will be accompanied by the mill test certificate
according to EN 10204/DIN 50049;
- the delivery will be made by railway, truck or ship.
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